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1L and Over Glass Bottles
Large-Format Bottle Options
Large-format glass bottles are used when the filling volume, bottle proportions, or product format calls for more than a standard 750ml bottle. HYT Packaging supplies 1L and Over Glass Bottles for whisky, vodka, gin, rum, brandy, liqueurs, and other spirit packaging applications.
For these larger formats, the bottle's height, diameter, glass weight, base design, neck finish, and packing method need to be considered together rather than separately.
Large-Capacity Bottle Sizes
The capacity can be selected according to the filling requirement and final bottle dimensions. Common large formats include 1L, 1.5L, 2L, and larger sizes, although the actual capacity and dimensions depend on the bottle design.
| Capacity | Main Points to Confirm |
|---|---|
| 1L | Overall height, body diameter, neck finish and filling compatibility |
| 1.5L | Bottle weight, base stability, carton size and pallet arrangement |
| 2L+ | Handling, transportation weight, structural design and packaging method |
These sizes are reference formats rather than fixed dimensions. A custom bottle can have the same capacity with a very different height, diameter, and weight.
Height, Diameter and Base Design
As bottle size increases, the relationship between height and body diameter becomes more important.
A tall bottle uses less floor space but may require more attention to stability during filling, packing and transportation. A wider bottle generally has a lower center of gravity, but it takes more space in cartons and on pallets.
The base also needs to provide sufficient support for the bottle weight. For custom projects, HYT can review the proposed dimensions and bottle structure before mould production.
Neck Finish and Filling Compatibility
The neck should be specified together with the closure rather than treated as a separate detail.
Depending on the application, the bottle may use a cork, stopper, screw closure, or another compatible closure system. Neck dimensions and finish need to correspond with the selected closure and filling equipment.
For production planning, the following information should be confirmed:
| Item | Information to Confirm |
|---|---|
| Bottle capacity | Target filling volume |
| Overall dimensions | Height and maximum body diameter |
| Neck | Neck finish and opening size |
| Closure | Cork, stopper, screw cap or other type |
| Base | Base shape and stability requirements |
| Glass weight | Target weight and handling considerations |
| Filling line | Equipment and capping compatibility |
Existing Bottle or New Mould
For a standard project, an existing bottle shape can reduce mould development work. For a new design, HYT Packaging can work from a drawing, sample, reference bottle, or product concept.
A custom mould is normally considered after the bottle dimensions and technical feasibility have been reviewed. Sample mould development generally takes about 15–20 days, depending on the design and project requirements.
Decoration and Surface Treatment
Large bottles provide more surface area for decoration, but the selected process still depends on the bottle shape, artwork, and production quantity.
Available treatments include:
- Screen printing
- Hot stamping
- Decal application
- Frosting
- Electroplating
- Metallic coatings
- Gradient or colored finishes
- Embossed or recessed details
Decoration can be applied to selected areas rather than necessarily covering the entire bottle.
Carton, Pallet and Transportation Planning
Packaging becomes a more important part of the specification as bottle size and weight increase.
Carton dimensions, dividers, bottle orientation, pallet height, and total pallet weight should be considered before mass production. The final arrangement also depends on the bottle's height and body diameter.
HYT Packaging can coordinate the bottle, decoration, and automated packing process so that the finished units are prepared according to the agreed packing configuration.
HYT Packaging Manufacturing in China
HYT Packaging is a glass bottle manufacturer and supplier in China serving spirit packaging and other glass container applications. Its production process covers glass batching and melting, bottle forming, annealing, inspection, decoration, and packaging.
The company operates automated bottle-making and processing equipment, including dual-drop and single-drop bottle machines, printing equipment, and automated palletizing and packing lines. Its quality management systems include ISO 9001 and ISO 14000 certification.
For custom 1L and Over Glass Bottles, technical drawings, bottle samples, mould development, decoration requirements, and packing specifications can be reviewed before production.
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1L Glass Jug with Handle and Screw Cap
HYT Packaging supplies 1L Glass Jug with Handle and Screw Cap, made with existing molds to avoid new mold setup fees. Suitable for kombucha, spirits, infused oils, and syrups, these jugs can be used for retail packaging and compatible filling lines. Sample requests, bulk orders, and custom branding options are available.
1.75L Glass Liquor Jug with Handle
HYT Packaging 1.75L Glass Liquor Jug with Handle. Retailready large capacity glass jug featuring aesthetic streamlined exteri or and one piece integral ergonomic handle for safe heavy weight lifting & pouring. Reinforced flat base, precision threaded neck for screw caps. Ready stock public mold, zero mold fees, food grade crystal clear glass, ideal for value size spirits, maple syrup, gourmet oil for liquor store retail, FBA and beverage bottling.
HYT Packaging is a professional 1L and Over Glass Bottles manufacturer and supplier in China. Welcome to import quality products from our factory here.
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